Custom Foam Packaging, Converting and Thermoforming
Precise cuts. Reliable materials. Packaging that protects.
Z Fab USA inc, previously Fortifoam, has been in business since the early 2000's and specializes in custom foam and plastic solutions. Z Fab USA provides engineering and fabricates custom foam solutions for transit, OEM, and industrial applications. We also distribute leading foam brands (Qycell, Armacell, Voltek, Sealed Air) with fast turnarounds and consistent quality.

Engineered for demanding applications
We match foam type, density, and process to your performance needs.
Custom Thermoforming & Compression Molding
Padding, Comfort, Breathability, formed plastics and foams to your specific needs and specs.
Returnable dunnage & trays
Custom cut, routed, or thermoformed to spec with clean edges and consistent fit.
Retail & protective packaging
Attractive, durable protection for shipments and store displays.
Gaskets, seals & insulation
Tight tolerances for sealing and thermal/acoustic performance.
Authorized Distributor & Converter
Qycell® Foams
Authorized Distributor & Converter
Armacell® Foams
Authorized Distributor & Converter
Voltek® Foams
Authorized Distributor & Converter
Sealed Air® Foams
ISO9001 certified
97%
On‑time delivery
2–5 days
Lead times as fast as